Industrial ultra-precision machining of high temperature and high pressure zirconia ceramics

Industrial Ultra-Precision Machining High-temperature and Pressure Zirconia CeramicsThe main features of zirconia ceramic parts1.High density:  over 6 g/cm3, which makes it the densest body of the ceramic products2.High hardness: over 9 on Mohs scale, diamond being 10, with a satin-smooth surface finish3.High toughness: ove

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Industrial Ultra-Precision Machining High-temperature and Pressure Zirconia Ceramics

The main features of zirconia ceramic parts
1.High density:  over 6 g/cm3, which makes it the densest body of the ceramic products
2.High hardness: over 9 on Mohs scale, diamond being 10, with a satin-smooth surface finish
3.High toughness: over 1200 MPa, approx. 4 times in comparison with 95% alumina
4. Excellent wear resistance, it's much better than aluminum oxide ceramics with longer life cycle
5. Low thermal conductivity:  less than 3 W/m.k at ambient temperature, so it's an ideal thermal material
6. Good chemical and corrosion resistance, it's equivalent to above 99% alumina

The specification of ceramic parts
Material optionZirconia (ZrO2),  Alumina(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4)
Forming methodsDry pressed, Ceramic injection molding, Hot pressed, ISO pressed
SpecificationOD can be from 1 to 50mm, length can be from 10mm to 800mm
Precision processingCNC machining, Precision grinding, Polishing, Lapping, 
ToleranceThe tolerance of OD and ID can be 0.001mm,  the tolerance of length can be 0.001mm
Key parametersRoughness to be 0.02mm, Parallelism to be 0.001mm
Surface qualityFree of cracks, foreign contamination, mirror surface better than Ra0.1


The description of zirconia ceramic parts
Zirconia ceramic parts are made of zirconium oxide ceramics which is a kind of strongest technical ceramic material with exceptional strength, high toughness, and superb reliability. These outstanding characteristics result in excellent resistance to wear and corrosion.

We have been offering a selection of partially stabilized zirconia, including Y-TZP( yttria-stabilized), MSZ ( magnesia stabilized ), CSZ- (ceria stabilized). Each stabilized zirconia provides unique and specific properties that meet the demands of extreme applications found in many industries.

With our production capability through CNC, precision grinding machines,  we are able to provide many different level precision zirconia ceramic parts to meet customers' high precision assembly needs.

The gallery of zirconia ceramic parts

Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics

Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics

Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics

Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics

Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics
 

Datasheet of Technical ceramics

PropertyUnits
Material
 
99.5%
alumina
99%
alumina
95%
alumina
ZrO2
(Y-TZP)

ZrO2
(TTZ)

Densityg/cm3≥3.85≥3.80≥3.60≥5.95≥5.72
Water absorption%00000
HardnessHV1700170015001300900
Flexural strengthMpa≥379≥338≥320≥1200≥1200
Compressive strengthMpa≥2240≥2240≥2000≥19901750
Fracture toughnessMpa m1/24-54-53-46.5-811
Max. service
temperature
ºC1675160014501000 
CTE1×10 -6 /ºC6.5~8.06.2~8.05.0~8.08.0~9.510.2
Thermal shockT(ºC)≥250≥200≥220≥300350
Thermal conductivity(25ºC)W/m.k30292433
Volume resistivityohm.cm     
25ºC>1 x 10 14>1 x 10 14>1 x 10 14>1 x 10 11>1 x 10 11
300ºC1 x 10 128 x 10 1110 12 -10 131 x 10 101 x 10 10
500ºC5 x 10 102 x 10 91 x 10 91 x 10 61 x 10 6
Insulation strengthKV/mm1918181720
Dielectric constant(1Mhz)(E)9.79.59.52928
 

Our capability and strength

We have in-housing comprehensive manufacturing types of equipment, including forming, sintering,
CNC machining, precision grinding, laser cutting, and so on, it helps us to control the quality very well.
Also, it greatly benefits cost control.


The state of the art manufacturing equipment
Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics

Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics

Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics

Rigorous Quality-control System

Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics

Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics
Remark:
We have the complete quality-control system per ISO9001, including IQC, IPQC, QA, and OQC process.


Typical Packaging Proposal and Transportation Methods
1. Packaging proposal
Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics

2. Regular Transporation Methods
Industrial Ultra-Precision Machining High-Temperature and Pressure Zirconia Ceramics


FAQs (Frequently Asked Questions)
Q1. Are you a factory or trading company?
A: We are a manufacturer of over 15 years of experience. You are welcome to visit our factory.

Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.

Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours

Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.

Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.

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