Pyroceram – The Innovative Glass-Ceramic Material

2022-10-22 19:46:27 By : Ms. Wendy Wang

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Pyroceram was produced in the 1950s by Corning Glass during their extensive research on photosensitive glass. S. Donald Stookey discovered this material accidentally when an overheated piece of glass turned out to be too tough to break when dropped. This novel material has been classified by NASA as a glass-ceramic and is produced by controlled crystallization. Pyroceram 9606 was certified as a reference standard after being used informally for over 30 years in high temperature applications that demand working at temperatures of about 1000°C (1832°F).

Way back in 1952, Corning Glass chemist Don Stookey was working on his routine experiment, when he placed a photosensitive glass sample in a furnace of 600°C (1112°F). A controller in the furnace malfunctioned and the temperature accidentally soared to 900°C (1652°F). When Stookey opened the furnace door, he was surprised to see that the lithium silicate had been converted into a plate, milky white in color. While trying to remove it, he accidentally dropped the sample only to find that it resisted breakage and bounced instead of shattering like a normal piece of glass.

That marked the invention of the first ever synthetic glass-ceramic, later named by Corning as Pyroceram. This innovative material was not only harder compared to high-carbon steel and lighter than aluminum, but also was much more stronger than ordinary soda-lime glass. Eventually, Pyroceram was used in a wide variety of applications from microwave ovens to chemistry labs and missile nose cones. In the 1959, Corning came up with its now well-known serving dish line called Corningware that used Pyroceram.

Riding on the success of Pyroceram, Corning initiated comprehensive R&D efforts to find more ways of making stronger glass materials. The company’s scientists later discovered another material called Chemcor by dousing glass containing aluminum oxide in a hot potassium salt bath. The addition of aluminum oxide was believed to make the glass extremely durable and at the same time highly flexible. However, due to its high cost, Chemcor could not be successfully marketed.

Pyroceram is a transparent ceramic glass that is an excellent transmitter of visible light and creates a warm atmosphere with a light amber colored tint. The chemical and physical properties of Pyroceram have been tested in accordance to NF, DIN, EN or ISO specifications.

Pyroceram is made from a magnesium aluminosilicate glass with titania as nucleating agent, and the key crystalline phase has been identified as cordierite (2MgO-2Al2O3-5SiO2). The material is machined and etched to smoothen surfaces.

Pyorceram has under gone extensive testing such as the following:

The following table shows the various properties of Pryoceram®lll along with its dimensions.

The innovative glass ceramic material, Pyroceram, is used in the following applications:

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Gary graduated from the University of Manchester with a first-class honours degree in Geochemistry and a Masters in Earth Sciences. After working in the Australian mining industry, Gary decided to hang up his geology boots and turn his hand to writing. When he isn't developing topical and informative content, Gary can usually be found playing his beloved guitar, or watching Aston Villa FC snatch defeat from the jaws of victory.

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My Corningware 6 cup, blue cornflower (c. 1960's) coffee pot is stained and I would like to find out of using baking soda & vinegar is safe to remove the staining. With glass, this would be okay, with ceramic...maybe not.  Is it glass...or ceramic?

bar keepers friend removes most stains from corningware

I use muriatic acid to clean my corningware pyroceram so you should be good ;-) The pyroceram itself is very durable. Be careful on the metal and plastic parts though. Muriatic acid would certainly destroy them.

The opinions expressed here are the views of the writer and do not necessarily reflect the views and opinions of AZoM.com.

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